Sodium Sulphite sulfite with Catalyst Powder

Removal of oxygen using commercial sodium sulfite and a catalyzed sodium sulfite makes great difference . After 25 seconds of contact catalyzed sodium sulfite removed the oxygen completely.
Category

Catalyzed sodium sulfite for corrosion prevention. Generally speaking, sulfite is not present in natural water.  In boiler feedwater conditioning sodium sulfite is fed to a boiler to remove dissolved oxygen and thus prevent pitting. For the reaction between sulfite and oxygen to proceed rapidly and completely, it is necessary to maintain an excess sulfite concentration at an elevated temperature. 

Theoretically, 3.5 Kg of chemically pure sodium sulfite are required to remove approx 400 gram of oxygen. The efficiency of the oxygen removal is estimated at 75 per cent to allow for oxidation in contact with air, blowdown losses, etc. Therefore it is estimated that 4.5 Kg of commercial sodium sulfite are required for 450 Gram of oxygen removed (or 10 ppm sulfite per 1 ppm dissolved oxygen.)

The use of sodium sulfite as a chemical deoxygenator is economical within certain limitations imposed by the dissolved oxygen content of the feedwater. If appreciable quantities of dissolved oxygen are permitted to enter the boiler, costs will be high if sulfite is relied on as the sole means of oxygen removal. Generally, costs are balanced by removal of as much of the oxygen as feasible by mechanical means, e.g. deaerator and by using sulfite to react with the residual oxygen.

To prevent corrosion and pitting in feed lines, closed heaters and economizers, it is desirable to feed the sulfite continuously to the boiler feedwater rather than directly to the boiler feedwater rather than directly to the boiler. Reaction between sulfite and oxygen is not instantaneous and the completion of the reaction is aided by the longer contact times provided by feeding sulfite to the feedwater.

Catalyzed sodium sulfite will, however, react almost instantaneously with dissolved oxygen even at cold water temperatures. Because of this property, catalyzed sulfite has found increased use in the treatment of cooling water, process water, distribution system, etc. for preventing oxygen corrosion.  

Application

Sodium Sulfite anhydrous is a white granular material with the chemical formula Na2SO3

It is primarily used in pulp and paper industry. It is used in water treatment as an oxygen scavenger agent, in the photographic industry to protect developer solutions from oxidation, in textile industry as a bleaching, as a desulfurising and as a dechlorinating agent and in leather trade for the sulfitisation of tanning extracts. It is used in chemical manufacturing as a sulfonation and sulfomethylation agent. It is used in the production of rubber chemicals, sulfur dyes and other chemical compounds. It is used in other applications including ore flotation, oil recovery, food preservative, making dyes, and detergent.

White, free flowing crystalline Odorless powder

Dechlorination in municipal wastewater, pulp & paper, power, and textile water treatment plants
Boiler water treatment
Oxygen scavenger
Preservative
Pharmaceuticals
Flue gas desulfurization
Chemical manufacturing in the sulfonation process
Preservative in photo developer solutions
Dose

Dose of Sulfite can be controlled by this method :::  Because it readily reacts with oxygen to form sulfate, sulfite is not usually found in natural water systems. In its most common form, sodium sulfite, it is widely used as an oxygen scavenger in feedwater conditioning to prevent pitting in boilers; as a pulping or pulp-bleaching agent by the paper industry; to neutralize residual chlorine in potable water, sewage, industrial effluents, and textile process waters; and as a reducing agent in still other manufacturing processes. 

Sample water over 100 degree F will cause a false-high reading; therefore, quickly cool to room temperature before testing. To prevent a false-low reading caused by the reaction between sulfite and ambient air or dissolved oxygen, water samples should be capped while cooling and then tested without delay. An iodometric drop test is the most popular field method for determining sodium sulfite concentrations. 

Reagent packs, containing an instruction and chemicals only, may be purchased for use with buret setups. Note: Sulfide and ferrous iron cause positive interference; copper and nitrite cause negative interference.

Sulfite, Titrimetric Method(0-100ppm)

The test  for sulfite is based on the colour change end point reaction. At the end point reagent combines with the indicator to form a blue color. 

Apparatus Required

Buret, automatic, 25 ml -1 ( Sample Tube, Graduated, 25 mL, plastic w/cap and white dot )
Casserole porcelain, 210 ml -1
Cylinder, graduated, 50 ml -1
Measuring dipper (plastic) -1
Stirring rod, glass -1 

Chemicals Required

TK - 13 ::: RXSOL-62-5503-002
TK - 14 ::: RXSOL-62-5503-003
TK - 15 ::: RXSOL-62-5503-004  ( 1 ml =0.5 mg SO3 )
 

Procedure for Test

The water sample should be freshly obtained with as little contact as possible with air. Do not filter the sample, but cool it to room temperature (70 to 800F).
NOTE: 
Sample must be cooled to less than 100ºF (38ºC) to prevent high test results. 
Sample must be protected from air contact while cooling to prevent low test results. 

1. Measure 50 ml of the water sample with the graduated cylinder . For error free result Collect water to be tested in a clean, preferably large-mouthed, bottle to overflowing. Immediately cap and cool to room temperature. 

2. Add three or four drops of TK - 13 ::: RXSOL-62-5503-002  to the sample Swirl to mix. Sample should turn red. 

3. Add  TK - 14 ::: RXSOL-62-5503-003 Powder a dipper at a time, swirling after each dipper, until color changes from red to colorless. Add 2 more dippers. Swirl until dissolved.  ( Note : Use the plastic dipper to add TK - 14 ::: RXSOL-62-5503-003 to the sample. Add only one measure at a time and stir thoroughly between each addition of TK - 14 ::: RXSOL-62-5503-003. All the particle of TK - 14 ::: RXSOL-62-5503-003 may not dissolve and this may create a slight haze in the sample. Continue to add the TK - 14  in this manner until the red color disappears. It is not necessary that the sample solution be exactly neutralized, only that the sample turn colorless. When the sample is colorless, add one additional measure of TK - 14 ::: RXSOL-62-5503-003 and stir. )

4. Add TK - 15 ::: RXSOL-62-5503-004 Reagent dropwise, swirling and counting after each drop, until color changes from colorless to a faint but permanent blue. Always hold bottle in vertical position. 
This color change is taken as the endpoint. Record the ml of TK - 15 ::: RXSOL-62-5503-004 solution used. 

 

Calculation of Results

FORMULA:    ppm sulfite as SO3  = ml  of TK - 15 ::: RXSOL-62-5503-004  x       500    /  ml SAMPLE  

                        Using a 50 ml sample, sulfite, in parts per million as SO3  is equal to the ml of TK - 15 ::: RXSOL-62-5503-004 required multiplied by 10. 

 

Limitations of Test :::

This method is rapid and adaptable to field determinations.  It is affected by any oxidizable substances in the water such as organic matter sulfides and nitrites.  The presence of these interfering substances will cause the sulfite content obtained from this titration to by shown as a higher value than actually exists.  

Technical specifications
SODIUM SULFITE
Test Results
Colour  Yellow
Molecular Weight 126.05
Bulk Density 1.3-1.5 kg per dm3
Sodium Sulfite wt percentage 99min
Sodium Sulfate wt percentage Max. 1
Insolubles Percentage 0.03max
Sodium Chloride ppm 50max
Iron Fe ppm 3max
Heavy Metals Pb ppm 10max
Selenium ppm 2max
Arsenic ppm 1max
PH of 5 percentage Solution at 25 degree C 9.5-10.6
Ca and Mg NH40H Inso. Percentage 0.50max
Alk. as Na2C03 percentage w/w 0.15max
Water insolubles other than Iron compounds Percentage by wt. Max. 0.25
Note
The use of untreated water in a boiler can cause scale buildup and corrosion. Treating the boiler water with chemicals - known as boiler feed water treatment - will increase the life of the boiler and reduce maintenance costs. Scale is formed from calcium and magnesium salts that are carried in solution in the water used in the boiler. Treatment of the boiler water by raising the pH with the addition of alkaline salts – such as sodium or potassium hydroxide – will prohibit most of the calcium and magnesium salts from precipitating and causing scale buildup in the boiler. Sodium sulfite is a constituent of some boiler feed water treatments. This constituent acts as an oxygen scavenger. The presence of oxygen in boiler water will lead to corrosion of the boiler . A chelating agent, sodium hexametaphosphate is sometimes added to boiler water to inhibit hard water salts from precipitating to form scale. Hydrochloric acid is sometimes utilized in acid boils to remove scale form the boiler. 
Remarks / Precaution

Oxygen Control

Chemical Oxygen Scavengers. The oxygen scavengers most commonly used in boiler systems are sodium sulfite, sodium bisulfite, hydrazine, catalyzed versions of the sulfites and hydrazine, and organic oxygen scavengers, such as hydroquinone and ascorbate.

It is of critical importance to select and properly use the best chemical oxygen scavenger for a given system. Major factors that determine the best oxygen scavenger for a particular application include reaction speed, residence time in the system, operating temperature and pressure, and feedwater pH. Interferences with the scavenger/oxygen reaction, decomposition products, and reactions with metals in the system are also important factors. Other contributing factors include the use of feedwater for attemperation, the presence of economizers in the system, and the end use of the steam. Chemical oxygen scavengers should be fed to allow ample time for the scavenger/oxygen reaction to occur. The deaerator storage system and the feedwater storage tank are commonly used feed points.

In boilers operating below 1,000 psig, sodium sulfite and a concentrated liquid solution of catalyzed sodium bisulfite are the most commonly used materials for chemical deaeration due to low cost and ease of handling and testing. The oxygen scavenging property of sodium sulfite is illustrated by the following reaction:

2Na2SO3 + O2 ® 2Na2SO4
sodium sulfite   oxygen   sodium sulfate

 

Theoretically, 7.88 ppm of chemically pure sodium sulfite is required to remove 1.0 ppm of dissolved oxygen. However, due to the use of technical grades of sodium sulfite, combined with handling and blowdown losses during normal plant operation, approximately 10 lb of sodium sulfite per pound of oxygen is usually required. The concentration of excess sulfite maintained in the feedwater or boiler water also affects the sulfite requirement.

Sodium sulfite must be fed continuously for maximum oxygen removal. Usually, the most suitable point of application is the drop leg between the deaerator and the storage compartment. Where hot process softeners are followed by hot zeolite units, an additional feed is recommended at the filter effluent of the hot process units (prior to the zeolite softeners) to protect the ion exchange resin and softener shells.

As with any oxygen scavenging reaction, many factors affect the speed of the sulfite-oxygen reaction. These factors include temperature, pH, initial concentration of oxygen scavenger, initial concentration of dissolved oxygen, and catalytic or inhibiting effects. The most important factor is temperature. As temperature increases, reaction time decreases; in general, every 18°F increase in temperature doubles reaction speed. At temperatures of 212°F and above, the reaction is rapid. Overfeed of sodium sulfite also increases reaction rate. The reaction proceeds most rapidly at pH values in the range of 8.5-10.0.

Certain materials catalyze the oxygen-sulfite reaction. The most effective catalysts are the heavy metal cations with valences of two or more. Iron, copper, cobalt, nickel, and manganese are among the more effective catalysts.
 
Removal of oxygen using commercial sodium sulfite and a catalyzed sodium sulfite makes great difference. After 25 seconds of contact, catalyzed sodium sulfite removed the oxygen completely. Uncatalyzed sodium sulfite removed less than 50% of the oxygen in this same time period. In a boiler feedwater system, this could result in severe corrosive attack.

The following operational conditions necessitate the use of catalyzed sodium sulfite:

  • low feedwater temperature
  • incomplete mechanical deaeration
  • rapid reaction required to prevent pitting in the system
  • short residence time
  • use of economizers

High feedwater sulfite residuals and pH values above 8.5 should be maintained in the feedwater to help protect the economizer from oxygen attack.

Some natural waters contain materials that can inhibit the oxygen/sulfite reaction. For example, trace organic materials in a surface supply used for makeup water can reduce speed of scavenger/oxygen reaction time. The same problem can occur where contaminated condensate is used as a portion of the boiler feedwater. The organic materials complex metals (natural or formulated catalysts) and prevent them from increasing the rate of reaction.

Sodium sulfite must be fed where it will not contaminate feedwater to be used for attemporation or desuperheating. This prevents the addition of solids to the steam.

At operating pressures of 1,000 psig and higher, hydrazine or organic oxygen scavengers are normally used in place of sulfite. In these applications, the increased dissolved solids contributed by sodium sulfate (the product of the sodium sulfite-oxygen reaction) can become a significant problem. Also, sulfite decomposes in high-pressure boilers to form sulfur dioxide (SO2) and hydrogen sulfide (H2S). Both of these gases can cause corrosion in the return condensate system and have been reported to contribute to stress corrosion cracking in turbines. Hydrazine has been used for years as an oxygen scave

Packing sizes
Removal of oxygen using commercial sodium sulfite and a catalyzed sodium sulfite makes great difference . After 25 seconds of contact, catalyzed sodium sulfite removed the oxygen completely. Uncatalyzed sodium sulfite removed less than 50percentage of the oxygen in this same time period. In a boiler feedwater. AVAILABLE PACK in 25 kg, 50 kg
MSDS

Porduct Name               Sodium Sulphite
Part Number   RXSOL-31-1305-051

Company Details:

RX MARINE INTERNATIONAL
105, A wing , BSEL , TECH PARK.
VASHI ,NEW BOMBAY 400703 INDIA

Branch : Kandla, Mumbai , Chennai, Vizag, Kolkata, UAE , OMAN , CANADA and KENYA  

Phone +91 22 20871200 -1400
Fax +91 22 27612100 :::AOH :0091 9821214367
Email mail@rxmarine.com
Website www.rxmraine.com

Product name       Cas No                        EC No              Weight                         Formula                   
Sodium Sulfite  7757-83-7 231-821-4 126.04 g/mol  Na2SO3
Signal Word  No data available
Hazard Statements No data available
Precautionary statements   No data available
Classification of  the substance    or  mixture No data available
Supplemental Hazard    Statements No data available
Other hazards  This substance/mixture contains no components considered to be either persistent, bioaccumulative and toxic (PBT), or very persistent and very bioaccumulative (vPvB) at levels of 0.1% or higher.

General advice Show this material safety data sheet to the doctor in attendance 
If inhaled After inhalation fresh air. 
Eye Contact  After eye contact: rinse out with plenty of water. Remove contact lenses.
Swallowed After swallowing: immediately make victim drink water (two glasses at most). Consult a physician. 4.2 Most import
Skin Contact   In case of skin contact Take off immediately all contaminated clothing. Rinse skin with water/ shower. Call a physician immediately
Inhalation No data available
Ingestion No data available
Most important    symptoms and effects,  both acute and delaye  The most important known symptoms and effects are described in the labelling (see section 2.2) and/or in section 11
Indication of any immediate medical        attention and special treatment needed  No data available

Flammability                                                  No data available
Suitable extinguishing media  Use extinguishing measures that are appropriate to local circumstances and the surrounding environment.
Unsuitable extinguishing media For this substance/mixture no limitations of extinguishing agents are given. 
Special hazards arising from the substance or mixture  Sulfur oxides Sodium oxides Not combustible. Fire may cause evolution of: Sulfur oxides Ambient fire may liberate hazardous vapours
Further information Suppress (knock down) gases/vapors/mists with a water spray jet. Prevent fire extinguishing water from contaminating surface water or the ground water system.
Hazardous combustion
products
No data available
Advice for firefighters In the event of fire, wear self-contained breathing apparatus.
Protective Equipment No data available
Specific Hazards Arising from the Chemical No data available

Personal precautions, protective equipment and emergency procedures Advice for non-emergency personnel: Avoid inhalation of dusts. Evacuate the danger area, observe emergency procedures, consult an expert. For personal protection see section 8.
Spillage No data available
Personal Protection No data available
Enviromental Precaution Do not let product enter drains. Risk of explosion.
Methods and materials for
containment and cleaning
Cover drains. Collect, bind, and pump off spills. Observe possible material restrictions (see sections 7 and 10). Take up dry. Dispose of properly. Clean up affected area. Avoid generation of dusts.
Reference to other sections    For disposal see section 13.

Advice on protection against fire and    explosion Keep away from open flames, hot surfaces and sources of ignition.Take precautionary measures against static discharge. 
Incompatible materials  No data available
Hygiene measures Change contaminated clothing. Wash hands after working with substance. For precautions see section 2.2.
Advice on safe handling  For precautions see section 2.2.
Conditions for safe storage including any  incompatibilities 

No data available

Storage conditions Tightly closed. Dry. Recommended storage temperature see product label.
Storage class Storage class (TRGS 510) 13 Non Combustible Solid
Specific end use(s) Apart from the uses mentioned in section 1.2 no other specific uses are stipulated
Advice on general  occupational  hygiene No data available

Exposure controls  Personal protective equipment 
Engineering Control No data available
Eye/face protection Use equipment for eye protection tested and approved under appropriate government standards such as NIOSH (US) or EN 166(EU). Safety glasses
Body Protection Protective clothing.
Skin protection This recommendation applies only to the product stated in the safety data sheet, supplied by us and for the designated use. When dissolving in or mixing with other substances and under conditions deviating from those stated in EN 16523-1 please contact the supplier of CE-approved gloves (e.g. KCL GmbH, D-36124 Eichenzell, Internet: www.kcl.de). Full contact Material: butyl-rubber Minimum layer thickness: 0,7 mm Break through time: 480 min Material tested:Butoject® (KCL 898) This recommendation applies only to the product stated in the safety data sheet, supplied by us and for the designated use. When dissolving in or mixing with other substances and under conditions deviating from those stated in EN 16523-1 please contact the supplier of CE-approved gloves (e.g. KCL GmbH, D-36124 Eichenzell, Internet: www.kcl.de). Splash contact Material: Nitrile rubber Minimum layer thickness: 0,4 mm Break through time: 120 min Material tested:Camatril® (KCL 730 / Aldrich Z677442, Size M)
Respiratory protection
Required when dusts are generated. Our recommendations on filtering respiratory protection are based on the following standards: DIN EN 143, DIN 14387 and other accompanying standards relating to the used respiratory protection system. Recommended Filter type: Filter type P2The entrepeneur has to ensure that maintenance, cleaning and testing of respiratory protective devices are carried out according to the instructions of the producer. These measures have to be properly documented.
Other Protection  Measure No data available

Physical state Powder
Colour White 
Odour No data available 
Odor Threshold No data available
pH 9,0 - 10,5 at 126 g/l at 25 °C
Melting Point Decomposes before melting.
Boiling Point No data available 
Flash Point No data available 
Evaporation Rate No data available
Flammability (solid, gas) No data available
Explosive limits No data Available
Upper/lower flammability or explosive limits No data available 
Autoignition temperature No data available
Decomposition temperature  No data available 
Vapour pressure No data available      
Viscosity No data available 
Density 2,630 g/cm3
Relative Density No data available 
Specific Gravity No data available 
Partition coefficient No data available 
Explosive properties No data available 
Solubility 126 g/l at 20 °C - completely soluble
Ignition temperature No data available
Particle characteristics No data available 

Reactivity                        No data available
Chemical stability The product is chemically stable under standard ambient conditions (room temperature)
Possibilityof hazardous  reactions Violent reactions possible with: nitrites Exothermic reaction with: Oxidizing agents Generates dangerous gases or fumes in contact with: acids
Conditions to avoid No data available
Incompatible materials
No data available
Hazardous decomposition products In the event of fire: see section 5

Acute toxicity  LD50 Oral - Rat - 3.560 mg/kg LC50 Inhalation - Rat - 4 h - > 5.500 mg/m3 - dust/mist LD50 Dermal - Rat - > 2.000 mg/kg (OECD Test Guideline 402
Skin corrosion/irritation Skin - Rabbit  No skin irritation (OECD Test Guideline 404)
Serious eye      damage/irritation Eyes - Rabbit  Mild eye irritation (OECD Test Guideline 405)
Respiratory or skin    sensitization  Prolonged or repeated exposure may cause allergic reactions in certain sensitive individuals. in vivo assay - Mouse Did not cause sensitization on laboratory animals.
Carcinogenicity This product is or contains a component that is not classifiable as to its carcinogenicity based on its IARC, ACGIH, NTP, or EPA classification.
Germ cell        mutagenicity  No data available
Reproductive toxicity  No data available
Specific target  organ  toxicity -   single    exposure  
No data available
Additional Information The substance/mixture does not contain components considered to have endocrine disrupting properties according to REACH Article 57(f) or Commission Delegated regulation (EU) 2017/2100 or Commission Regulation (EU) 2018/605 at levels of 0.1% or higher. May cause irritation of the:, Gastrointestinal tract, violent colic, Diarrhea, Disturbance of:, circulatory system, Central nervous system depression, death, Persons with allergies and/or asthma may exhibit hypersensitivity to sulfites., To the best of our knowledge, the chemical, physical, and toxicological properties have not been thoroughly investigated. Liver - Irregularities - Based on Human Evidence

Persistence and degradability The methods for determining biodegradability are not applicable to inorganic substances.
Toxicity to fish  LC50 - Gambusia affinis (Mosquito fish) - 660 mg/l - 96 h
Toxicity to daphnia and other  aquatic invertebrates No data available
Toxicity No data available
Toxicity to bacteria   No data available
Toxicity to algae No data available
Products Biodegradation No data available
Mobility in soil No data availalble
Results of PBT and vPvB        assessment This substance/mixture contains no components considered to be either persistent, bioaccumulative and toxic (PBT), or very persistent and very bioaccumulative (vPvB) at levels of 0.1% or higher.
Endocrine disrupting          properties  The substance/mixture does not contain components considered to have endocrine disrupting properties according to REACH Article 57(f) or Commission Delegated regulation (EU) 2017/2100 or Commission Regulation (EU) 2018/605 at levels of 0.1% or higher
Other adverse effects No data available

Product No data available
Contaminated packaging No data available
Waste treatment  Method No data available

UN number ADR/RID: IMDG:

IATA:

UN proper    shipping  name  ADR/RID:Not dengerous goods IMDG:Not dengerous goods IATA:Not dengerous goods
Transport hazard  class(es)               ADR/RID: IMDG:                    IATA:
Packaging group ADR/RID:                           IMDG: IATA:
Environmental hazards ADR/RID:No                                    IMDG:No                                IATA:No
Special precautions for  user    No data available                                 
Further information No data available    

Safety, health and environmental  regulations/legislation specific for   the  substance or mixture This material safety data sheet complies with the requirements of Regulation (EC) No. 1907/2006.
Other regulations No data available
Chemical Safety Assessment A Chemical Safety Assessment was not carried out for this substance.

Other Information

The information above is believed to be accurate and represents the  best information   currently    available  to us.  However,   we   make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and  weassume  no liability resulting from its use. Users should make  their  own  investigations  to determine the suitability of the information for their particular purposes. In no event shall be liable for any claims, losses, or damages of any third party or for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if Rx Marine International  has been advised of the possibility of such damages.

DISCLAIMER OF LIABILITY :The information in this SDS was obtained from sources which we believe are reliable. However, the information is provided without any warranty, express or implied, regarding its correctness. The conditions or methods of handling, storage, use or disposal of the product are beyond our control and may be beyond our knowledge. For this and other reasons, we do not assume responsibility and expressly disclaim liability for loss, damage or expense arising out of or in any way connected with the handling, storage, use or disposal of the product. This MSDS was prepared and is to be used only for this product. If the product is used as a component in another product, this MSDS information may not be applicable.

 

No data available
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